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Making graphene supercaps with a DVD burner

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  • Making graphene supercaps with a DVD burner

    O_o



    Boffins use DVD burner to scale graphene supercapacitors

    One of the challenges in shrinking electronics is that some parts, like capacitors, stubbornly resist being minaturised. The charge-carrying capacity of a conventional capacitor is, after all, partly a function of the surface area of its plates.

    Graphene is known to have properties that make it attractive as a “supercapacitor”, but it’s difficult to work with – a challenge the UCLA researchers claim to have cracked with a humble DVD burner.

    Richard Kaner of the university’s NanoSystems Institute, working with graduate student Maher El-Kady, say they’ve used the DVD burner to fabricate supercapacitors made from a layer of graphitic carbon one atom thick. The big deal, they say, is the simplicity of manufacture, which would make their micro-supercapacitors manufacturing-ready.

    The “consumer-grade” LightScribe DVD burner they used was able to build more than 100 of the supercapacitors on one DVD “in less than 30 minutes”.

    Instead of trying to stack the graphene electrodes, the researchers printed them with an interleaved pattern, which maximised the surface area the electrodes present to each other (hence increasing the charge-carrying capacity).

    The manufacturing technique, described here, is simple: a layer of plastic was glued onto the DVD, and coated with a layer of graphite oxide. The burner’s laser then creates the patterns that become the capacitor.

    The researchers discuss the technique in the video below.


    Dr. Mordrid
    ----------------------------
    An elephant is a mouse built to government specifications.

    I carry a gun because I can't throw a rock 1,250 fps

  • #2
    I am extremely sceptical that this is a practical device. Their demo shows a LED lit for 5 minutes. This would take a charge of less than 1 coulomb. Commercial electrolytic capacitors are available which will hold charges of 5-10 coulombs and they are far from supercapacitors. You can buy them from Radio Shack for a buck or two.

    To run a car for 1 km from a supercapacitor, accelerating from zero, in 60 seconds would require a charge of about 500,000 coulombs (based on a discharge to 1/e at 200 V charge and a peak current when accelerating of 30 A.). Not much chance of an autonomy of, say, 500 km, is there?

    Corrected link:
    Brian (the devil incarnate)

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    • #3
      I think this was just a quick & dirty proof of concept, to be refined into a production technique later using high end gear.
      Dr. Mordrid
      ----------------------------
      An elephant is a mouse built to government specifications.

      I carry a gun because I can't throw a rock 1,250 fps

      Comment


      • #4
        Very nice.

        I see several advantages to this design. Lower current leakage losses, higher charge/discharge rates due to reduced resistance and reduced mass. Lower manufacturing costs, speed of production and far far fewer chemicals to process and without the need for an electolyte.

        AVX corp had manufacturing facilities in SC. Worked for / with several engineers on various projects. Very complicated and exacting critical processes to be sure

        Now if they could only stop them from the inherent piezo acoustical effects native to all caps...
        "Be who you are and say what you feel, because those who mind don't matter, and those who matter don't mind." -- Dr. Seuss

        "Always do good. It will gratify some and astonish the rest." ~Mark Twain

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